1981 XS400 Scramblerized Build, eventually...

JimVonBaden

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Alexandria, VA

• Jul 1, 2016

• #181

OK, so I need side covers since my wiring doesn't look so great. I did them in aluminum, but can't decide if I should go black or yellow.

or

What do you think looks best?

 

JimVonBaden

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• Jul 2, 2016

• #182

Well, I decided on yellow, and am glad I did. I did some finish powder coating, then I assembled everything, tightened all the bolts and STARTED IT! It started right up and ran pretty good. No off noises, no smoke, just a clean running motor. I adjusted the idle and it idled smoothly. Until I put the filters on, then it wouldn't idle. Obviously I need new filters that actually flow air. Yeah, I know, I was warned. New filters on the way.

I still need to add the mirrors, adjust the handlebars and install the grips. I should be able to take a short ride tomorrow.

 

D

DynaGlide

XS400 Enthusiast

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Alexandria, VA

• Jul 3, 2016

• #183

Congratulations Jim. That's a huge relief having a bike all apart and hitting that start button for the first time.

 

JimVonBaden

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• Jul 3, 2016

• #184

Thanks, it definitely is!

 

Sesty

H.E. Pennypacker

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• Jul 5, 2016

• #185

good choice!

 

JimVonBaden

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• Jul 7, 2016

• #186

Got in a pair of Uni Pod filters. Damn cheap crap I had wouldn't flow enough air to let the bike idle.

 

JimVonBaden

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• Jul 9, 2016

• #187

Here is a video compilation of the build with a short running video at the end. It still needs the carbs set and I think timing. Lots of decel popping.

Also added the heat shields today before a short 4 mile test ride. I would burn my leg if I didn't.

Needs some chrome acorn nuts.

 

JimVonBaden

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• Oct 2, 2016

• #188

FINALLY got some time to remove the carbs, thoroughly clean them rejet them and replaces all the parts. With some adjusting, the bike is running much better. I also discovered I had the exhaust pipes loose and not sealing on the head.

I also replaced the decals that were messed up, and added the XS400 decals.

Now just a couple minor details like registering it, and away we go.

Jim