my new project/ first bike/81 xs400h

Also, with those headlights I think I have a name for your bike:

wall-e.jpg


:D

holy sh#t! first thing that crossed my mind as well :D
 
Heh I was thnking wall-e too lol. This bike looks awesome. Nice job. Besides the seat are you going to do anything else. I'm sad to see this build coming to the end -_-;
 
funny how with everything on the bike, the massive swing arm gets lost back there.. Turned out KILLER bud, That thing is going to play tricks on a lot of eyes:laugh:
 
thanks guys :), first ride today!!!!

got my sprocket in the other day and got back from florida late last night.

sprocket fit great, threw it on but i still need to heat treat it, ill do that next.

chain fits great, had to clearance some more in the cover to get it to work allthe way, also the clutch mechanism was nowhere neer fitting, I had to mount it on the outside of the cover, no biggie, made a new pushrod and reversed the whole mechanism, pull might be a tad bit harder but not too bad.

developed a huge oil leak outof the side cover, I think I just played with the gasket too much, ill order a kit tomorro

also, jets are a bit off still I think ill step up to a 147.5 on the main, ill order those with the gasket kit.

bike felt great on the road, cant wait to spank it on some twisties :)

gona rain here all week so ill finish some wiring and stuff and get her riding!!!

thanks for all he help guys!

the clutch...
2011-05-14_15-37-22_302.jpg


the sprocket... (a work of art, I highlty reccomend gary poh...)
2011-05-14_15-37-38_212.jpg


chain, good amount of slack with no rub, also the chain dosnt tighten much when the suspentin is loaded.

2011-05-14_15-48-32_901.jpg
 
thanks folks,

yeah drewps, there was never a rear engine mount on my bike, im guessing the previous guys cut it off?? i dont even know what it would look like...

yeah, ill probably go hydrolic sooner than later, once the mechanical syslem starts effing up, which im sure it will


do-boy, ill get one soon, once she is back together, got the side cover apart now, ordering gaskets tonight.

ace, yeah im gona redo the reflecor thingies, once I paint the rims, I like them too:bike:
 
Wow..This is an awesome build!! You have put a lot of work in to this!! Great design and well put together!!
 
I need a gasket kit!!!....but i cant find one.... ive tried bike bandit, parts and more...

anyone have a kit that they havnt used all of...? all i need is the left hand side cover (alternator cover) gasket
 
With the rim reflectors its gonna look like TRON! SO if Wallie and Tron had a baby, this is what it would look like. lol
 
I need a gasket kit!!!....but i cant find one.... ive tried bike bandit, parts and more...

anyone have a kit that they havnt used all of...? all i need is the left hand side cover (alternator cover) gasket

make one, get some gasket material!
 
yeah I ended up snagging one off of FleeBay, 24bucks looks like a OEM kit.

that side cover spews oil when thew bike is running, right out of the bottom of the case/cover, I think I just took it off too many times when trying to make the charging system work.

I cant wait to do some riding!!!, supposibly another 10days of rain around these parts :(
 
blahhh!!

so I went and replaced the gaskets on the alternator side cover and I still had a bad leak, now the leak is coming from the clutch pushrod seal

looks like my setup was putting some side load force on the clutch pushrod, witch inturn snapped and ruined the seal....ughhh

so i've got a seal and pushrod on order ebay/bikebandit,

is it hard to replace that seal? I seem to remeber hearing it was hard to replce with the engine together...? .... or am i thinking about a different seal?
 
yamaha and haynes say to split the case, yea right, just drift it in with a suitable sized socket and lube!
 
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