Search results

  1. Lego

    Kickstart shaft spline diameter

    i forgot to mention that I am from central Europe, and prices here for that are much much higher. also shipping from US is too much for a $20 order.
  2. Lego

    Kickstart shaft spline diameter

    Hey to all, During last rough ride i lost my kickstarter lever :D (well the screw was loose probably). I cannot find OEM part to replace so i will need to buy some aftermarket kickstart lever, and here goes the issue: On the market there are some universal levers with diameter 13mm and 16mm...
  3. Lego

    Wanted - brass carb float - europe?

    brass float for xs400 sohc needed. somebody from europe willing to sell ? thx
  4. Lego

    Steering head bearings

    Guys, i replaced old OEM ball bearing in steering head, with new tapered roller bearing. ordered the kit that fits my bike, but i have question. Should I tighten new bearing the same torque as old oem bearings? the new top bearing is a bit taller that original, the bearing race is sticking few...
  5. Lego

    Jump starter - plug in connector wiring

    Hey everybody, I am using small 3Ah battery on my XS400, which is completely OK when the bike is warm, or during summer weather. But i have issues to start the bike in colder weathers, or after longer stay. So i used to hook up external car battery with aligator clamps to start, disconnect and...
  6. Lego

    Exhaust headers diameter

    Hey guys, I am going to build custom exhaust headers, and after a bit of studying I am considering my options. Stock headers are 38mm outside diameter, and they are double pipes so i think inside diameter is around 35mm for example. If I build custom headers from 43mm pipe with thicknes 1.5mm...
  7. Lego

    Repairing holes drilled in frame

    welding is not as complicated as you think. these holes just need to be filled with welder, they will not be stressed, so even if you dont have pro skills its the best way to fix it. Try few welds on some scrap metal, and then go for it. Afterwards grind off excess, repaint that part of the...
  8. Lego

    My XS400 build/restoration thread

    Quick question guys: my bike is running well and i can start it without choke(enricher) anytime, DURING SUMMER TIME. Choke will actually kill the engine, cold or warm. Because there was no issue with starting it without, i leave it as i was. But now, during winter, i have big issues to start...
  9. Lego

    Trying to put my bike back together. Starting issues.

    This will be more complex issue, so I cannot help you now, but I would start the easier way - reverse engineering is always the better way to solve problems. - connect electric starter - put back stock airbox and filters try to start with electric starter, if it works, you are lucky. then step...
  10. Lego

    help me decide !

    I would have 10 bikes in my garage if i can find them for 100Euro in europe, or Slovakia :) my call, take it, its like for free.. you can see if it can be repaired, start with engine. if you fail, you have donor bike with a lot of good parts, and search for a new project :)
  11. Lego

    1978 XS 400 Cafe Racer from Germany

    Great build.. proper stuff :) my question is: where did you get that bigger camshaft in europe? I have also restricted version. From US?
  12. Lego

    1982 xs400 Maxim won't start after top end rebuild :(

    It doesn't matter that you did not touch flywheel, if you rebuild top end, you have to reset 1.valves, 2. gap points, 3. set timing. As you can see, everybody is telling you the same. so lets do it and let us know result :) good luck
  13. Lego

    What did you do with your XS today?

    Took her first time out after rebuild, for this years distinguished gentlemans ride :))
  14. Lego

    1982 xs400 Maxim won't start after top end rebuild :(

    So you have spark correct? and you have it on the right moment? (timing) and on the correct side (i made mistake by myself by swapping coils, check that out) If yes and yes, i would mount exhaust with mufflers, and airbox also. and then try to start. Give us the results.
  15. Lego

    My XS400 build/restoration thread

    Thanks, actually i did not replace crank shell bearing, they are in very good shape by visual reference, no wobble, no ripping. so i reused them. But yes, they are not easy to buy, and OEM are obsolete.
  16. Lego

    My XS400 build/restoration thread

    Well I was quiet for a while guys, so here is a small big update. Engine is done after complete rebuild. All bearings are new, all rubber parts are new. cylinders honed, valves gapped, pistons cleaned and with new rings. During rebuild I sodablasted engine parts to clean them up, great way to...
  17. Lego

    82' xs400 cafe racer

    Nothing will "just fit" . You started rebuild - i see cutted frame. So include seat building in the process to get best result. Or buy something and modify it. Ebay is a good source.
  18. Lego

    Well It's Been a Fun Time Everyone, But....

    Uff it was freezing to read your story, glad to hear that you made it and best luck to get well soon! You bike was inspiration, hopefully you will follow with that passion and skill later, when you will recover also mentally from that experience. Everybody says that motorcycles are very...
  19. Lego

    Piston - cylinder clearence

    Guys, i want this to be on a separate thread, and didnt find any similar. I am doing engine rebuild, and today I measured original rings end gaps, they were out of limit, so new one will be used. After that piston-cylinder clearence was measured, and the result was shocking to me. Limit is 0.03...
  20. Lego

    My XS400 build/restoration thread

    Aaand another question: today I was inspection transmission and shifter. I checked all gears, they look ok, there si very minimal chipped corner on one gear, I will probably change it, but still its the 3rd speed gear, and there is no problem with enganging 3rd gear. but I have problem engaging...
Back
Top