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Look at your spark plugs, they will tell you where you are at with jetting...128 to 140 is a big jump. I just went up one size when I switched to pods...My exhaust is unchanged.
Should only need a wrench to remove the nut and maybe a pair of needle nose pliars to remove the pin if yours still has them...
Try tightening the nuts, that may take up some of the slack and tighten them up as well...
I have...JC Whitney has some good mufflers at decent prices. I've used the shorty reverse tip megaphones the most. Good quality and they sound good too...
Eric