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I made a tool out of an old automotive disc brake piston compressor. It has a thin crescent shaped metal piece shaped like a brake pad with a threaded rod through it. One end of the rod has a rotatable metal disc about the size of a quarter and the other end has a plastic knob to make it easy to...
Had a similar problem on the 81 xs400 I am currently restoring. No power to headlight, no power to the headlight relay or handlebar switch. Pulled cover off the relay and noticed a diode inside the relay disintegrated. Replaced with a known good one and still no headlight. Studying the wiring...