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On an 80 xs400, just got done using HCL on the rusted inside of the fuel tank and then coated with Por 15. Took a few times with the acid but looks good on the inside. Anyway, trying to reinstall the tank. The guides on the frame are min ~1.75in and at very most 2.75in with tank guide flange, while the mounts on the tank are at minimum at least 3in. Is it possible that during the clean out, I somehow deformed the tank? Thoughts would be appreciated.
With the rubber pucks on the tank you should have around 1 3/4" to 2" of gap. Did you cap the tank while cleaning it? I am not sure what HCL is but if it makes any gasses that what cause it.
Thanks. Clearly hydrochloric acid with a capped tank can make major quantities of gas. Quite a few taps with the 8lb persuader and a ratcheting tie down brought things back into alignment.