Tachometer Cable Install

Mason Spencer

XS400 newbie
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Hi folks,

I got a tach cable to accompany my analog gauges, the guy before me had electronic ones and they were definitely not accurate. Plus I like the look of the originals anyways, but I digress.

I noticed when I try to install it into the top end, it doesn't go deep enough (1st pic). You should be able to see clear through so the retaining screw can go back in. When I take the inner cable out and test it, the housing seats just fine. The cable has this collar (2nd pic) that I assume ensures the inner cable doesn't move back and forth when installed. However, I think they assembled it too close to the end, and it bottoms out too soon. Hence causing the issue in picture 1.

My question is, can I remove this little collar and be good? I don't know if it is there to also keep the wire from sliding down into the bevel gears that measure the speed.


PXL_20220721_015711235.jpg


PXL_20220721_015651750.jpg
 
PXL_20220727_025340172.jpg


The tach end doesn't have the same collar, however if I try and pull the inner cable out and flip it around, too much sticks out where you can't screw the cable into the tach.
 
Hello.
Did you find a solution for this problem? Wrong cable or other? I have the same issue. Only more excessive. The square hole on the engine side is not very deep, and therefore wont fit with the collar at this end. If I flip the inner cable, then it can go in on the engine side, but is too long to fit in tachometer. Did you cut it to length?
Also the bike came without a cable, so nothing to compare against..
 
the little collar your talking about. I had the same problem. had ordered the wrong cable .I got a file and filed around the circumference of the collar .
 
Thanks. Can you tell me how far the square cable should slide into the square receiver in the tach gear assembly? Mine currently slides in only about 5 mm, such that probably 2 inches or so would need to be cut off the cable. I am wondering if I have an issue with the square receiver. I'm trying to force it in with some needle nose pliers, but it just wont slide in more than about a half cm.
 
Thanks. Can you tell me how far the square cable should slide into the square receiver in the tach gear assembly? Mine currently slides in only about 5 mm, such that probably 2 inches or so would need to be cut off the cable. I am wondering if I have an issue with the square receiver. I'm trying to force it in with some needle nose pliers, but it just wont slide in more than about a half cm.
if I remember 5mm is about right.i had to machine the outer cable to make it fit .the cable I got must have been for another model.
 
if I remember 5mm is about right.i had to machine the outer cable to make it fit .the cable I got must have been for another model.
take the inner cable out .try putting it into the housing and see if it goes in any further
 
That's good to know on ~ 5 mm. Maybe something else is wrong then. To your suggestion above, I think I recall from working on it last night that the inner cable slides in the housing the same amount regardless of whether its in the outer cable.

By the way, this is the cable I bought and tried. It's now worthless given the various ways I tried to modify it. If it's the right one, I'll have to get another.

https://nicheindustries.com/product...y6aFtzgwD-Bv5ysOwTy7Wf52xpqiUz0gaAnV2EALw_wcB
 
that is similar to the one I got .I machined the end that goes into the engine housing possibly got lucky with with my engineering 😃I doubt you have been given the wrong one.try yambits.co.uk
 
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