Just got back from a short 30 km test ride and I think I finally have the bike running reasonably well!
I left the carb bodies in the ultrasonic cleaner for about 10 hours, then rinsed them and blew each and every passage backwards from their normal flow. And I got more crud out of a couple!
Then I reassembled them, keeping the 155 main jets, 47.5 pilot jets and lowering the needles back to stock height, the middle of 5 groves. I set the pilot screws to 3 turns out to begin with.
The bike fired up on the first try and ran at a fast idle, reasonably smoothly even! That is a first!
After it warmed up I spent quite a while making fine adjustments to the pilot screws such that it idled with the highest RPM and vacuum reading on each cylinder. Then I tested throttle response to gentle and quick opening. I had to lean the pilot screws slightly so that it didn't bog and huff black smoke on a quick opening. I then synced the carbs and went for a ride. The plugs and exhaust are now looking identical with the bike running smoother overall.
I still have a misfire if I go to full throttle at too low an RPM, especially if lugging it in too high a gear. I suspect the ignition system is at fault. I'm going to get a new set of plugs as a start, Probably one heat range cooler than stock as the center electrode is very clean, though it now has some colour now and didn't before. What plugs to get? NGK Iridium? E3? Champion? I don't know...
I think I may also have a coil breaking down. The previous owner had hacked together the right sparkplug wire and had not used a resistor cap. I'm thinking that this may have damaged the coil.
More testing is required.
Dave