New to forum, Question about LED lights?

Mini_Toasts

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Hey everyone! This is my first post to XS400.com, I found myself coming here more often than not for answers to my questions, so I figured why not just create a profile?

Anyways, it seems like you all like a little info/pics before diving into it, so here she is! 1980 Yamaha XS400. Bought her a couple years ago for $500 in non-running condition, similar to pictures. a "barn find", if you will. Old man had purchased it as a nostalgia trip, and then died, leaving it to his son who had no use for it, hence 5000 odd miles on this beauty :)

So far I've replaced the battery, put on new tyres, cleaned the carbs, and replaced the air filters (old ones were shot). It's my first project bike, and the plan is to turn her into a cafe racer. I want to do as much of the work as possible myself (paint, seat fab, etc), but as it is now she runs and drives just fine. A tune up is needed sometime in the near future, but that's for another day... and the next paycheck :)

So here's my question. my plan was to cut out the existing rear tail section/mudguard and have my welder friend swap in a hoop design. I'm going to fashion my own fiberglass seat, and i wanted to do an integrated taillight/rear signal combo. I'm running the stock wiring harness as it is, but I wanted to know if it's possible to run LED's off the stock harness. I've heard you can and you cant. Anyone have experience with this?



Another question: as of Last Saturday I re-drilled and tapped the four header bolts that hold the exhaust clamps to the header to fix a fuel leak from the left hand cylinder (so far it worked). Before I fixed it, my left side exhaust pipe was filling up with fuel, while the right side was staying bone dry. I am guessing the carburetors need to be synced, is this correct?
 

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Welcome! man thats clean! Might be worth more to keep it allllll original.

I purchased an integrated taillight off ebay. it was basically plug and play once you look at the stock wiring diagram. i don't remember right off my head, but look at the diagram and write down what color wire is which (i.e. running, brake, ground, and the signals) than just plug in the corresponding wires from the new light.

i wanted to keep the old connectors for a better fit, i crimped and soldered the old bullet connectors on to the new wires.

besides that you need to but a new LED flasher, the LS-1 flat flasher from superbrightleds.com worked great https://www.superbrightleds.com/mor...-universal-motorcycle-electronic-flasher/787/. You will lose the auto cancel function and the audible clicking noise.

you have to remove the white connector off the flasher and crimp on some new larger blades that fit better View attachment 12690

PS Get an inline fuel filter and you need shorter cables for those clubmans:twocents:
 
Thank you! I've toyed with the idea of all original...even considered hard tailing it and making a bobber at one point, but in the end I decided I prefer the cafe style. And even though it's my first project, I am trying not to do a slap-bang job like so many others who aspire to have a cafe bike. I'm definitely doing my research on methods and quality parts to try and churn out a quality product. After all, this is my pet project. It's my enjoyment and I love working on it. I know exactly what I want the the finished product to look like.

My biggest aesthetic inspiration is Volure Cycles' XS400. I read he's since crashed the grey version and redone the bike in a red and white scheme, but personally I like the grey better. Colour scheme I have in mine is a vintage gulf racing blue and orange with white/black pinstriping.

http://www.pipeburn.com/home/2013/05/07/yamaha-xs400-volure-cycles.html

Do you have a link for the integrated light you purchased? A quick google search and I found an image of what I am going for. See pic.

I've already had to open up the signal box on the left handlebar because my signals weren't working properly, got that all fixed. Also my brake light was continually on, fixed that as well. Just a crossed wire somewhere in a connection, don't remember where because it was about a year ago. I'm not concerned about the self-return function or the clicking noise on the signal lights, I'm used to non-cancel from my previous bike (82 Maxim 650).

Thanks for the links. I'm still trying to find how-to's on here for shortening cables :shrug: may have to just buy new ones. I put the clubmans on myself, still have the original bars kicking around somewhere. I plan on saving everything I take off/change.

Link for inline fuel filter?
 

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as an FYI i think you have to leave front signals stock for this to work without any more mods. Something to do with hooking up diodes if you do go full LED upfront too.

the light i used is similar or the same as the one Sandrew used on that bike.

heres the one ur looking for i believe
http://www.chromeglow.com/catalog.asp?prodid=651396&showprevnext=1

Create a build thread, and you are correct, we do love pictures :thumbsup:
Good Luck!
 
You found it!! I've been looking everywhere for a build thread on Sandrew's bike! Thanks a lot.

Not sure what to do with the front signals. I wanted to keep the existing headlight casing, but upgrade the light itself to something brighter. I definitely want smaller ones, I find the stock ones stick out like giant elephant ears.

I bought the clubmans off ebay I believe... more than a year ago by now. I personally like the look better than clip ons. I'm 6'4" so moving the footpegs was in the plan all along. Since the stock pegs have a multi bolt attachment system, I was thinking of machining new pegs and bolting them to the rear support, and just losing the front bolt altogether. Then i'm just gonna shorten the brake and shifter levers. My cafe seat is going to be about 4" lower than the stock one as well which will hopefully help me not to be bending flat over the tank all the time.

Planning on making a build thread as soon as i start tying into the thing.. hopefully this week or next. The stuff i've done so far isn't quite build thread worthy, unless you're interested in replacing cracked 30 yr old tires and carb boots :)
 
Congrats on the bike, this one is in really great condition. Looks like new!
I got exactly the same bike, but yours is in much better shape.

Good luck with your project, though I would have hard time touching anything on this bike.

When I got mine it had gas in the oil from leaking carbs, the problem was due to old o-rings around the seat in "Carburetor Float Valve (Needle & Seat)". I am not sure it can be reason for gas in exhaust pipe, but may-be...
 
I took the carbs off and replaced the bottom float seal in between the bowl and the main needle. It seemed to help, but not cure the problem. I'm really quite nervous about tearing the carbs down completely myself, because of all the horror stories I've heard about people ruining them out of inexperience. I may admit defeat and just take them for a rebuild/tune. Thanks for the suggestion, I'll look into those O rings though.
 
the only way your going to ruin them is by snapping off the tips of the mixture screws in the carb body or maybe snapping off a float post...

take your time, read the walk-throughs, watch the videos, and have the correct screw drivers since the brass strips easily , and it will go smoothly.
 
Carbs are nice pieces of equipment with a lot of little shiny parts, almost work of art :) To fully understand how they works and be able to fix and tune them is a journey of it's own. But you have to like fiddling with them.

In my short experience with bike, carbs turned out to be the biggest pain. I took them apart and put back together few times in the first week (and they still need some tuning), so getting them rebuilt by a specialist is not such a bad idea (it just takes some experience from you and gives it to other guy, with some cash included).
 
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